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Egypt: Misr Beni Suef Cement to build coal mill
Misr Beni Suef Cement has reached an agreement to build a coal mill worth US$27.9m in 12 months.

"The project will be funded through self-financing and loans," said Misr Beni Suef. The company expects the project to be completed by the end of 2015. Egypt is currently struggling with blackouts and the government has cut natural gas supplies to plants, which has prompted cement companies to switch to coal.

Egypt s natural gas production has been declining for years. Production in January 2014 was down by 10% from January 2013, according to the most recent government figures. In September 2014, the Egyptian government began to allow coal imports despite environmental concerns from the high pollution coal emits.
UAECEMENT.COM - Oct,25,2014

Cement and clinker statistics: Canary Islands, Spain, Morocco
Canary Islands

Around 39 336 t of cement was sold in the Canary islands in September 2014. According to the Canary Islands Institute of Statistics (ISTAC), this brings the accumulated sales figure for this year to 343 141 t.

In Lanzarote, 3099 t was sold in September alone, representing a decline of 16.2% y/y and 11.3% m/m. However, sales reached 33 462 t in the January – September period, an increase of 13.1% on January – September 2013, when 29 573 t of cement was sold.


According to figures released by Association Professionnelle des Cimentiers du Maroc, cement sales totalled 1.306 million t in September 2014, down 10.78% on the 1.464 t sold in September 2013. In the first nine months of this year, sales reached approximately 10.655 million t. This is 5.73% lower then the corresponding period in 2013, when 11.302 million t of cement was dispatched.


The volume of bulk solids handled by the Port of Barcelona grew by 7% y/y in January – September 2014, with cement and clinker volumes up 24% y/y. Overall, the port saw the traffic of goods increase by 7% y/y to 34.9 million t in the first nine months of this year.

Although the region’s cement association, Ciment Català, has not released consumption figures for September yet, consumption fell by 17% y/y in August 2014. However production rose slightly as exports of cement and clinker increased by a staggering 131.9% y/y to 229 946 t. In Spain as a whole, domestic consumption improved by 6.1% y/y in September 2014 but dropped by 1% y/y in the first nine months of 2014.

UAECEMENT.COM - Oct,25,2014

US cement market grows 2.8% in August
Cement shipments in the USA were up 2.8 per cent in August 2013 when compared with August 2013, according to preliminary data from the US Geological Survey (USGS). While southern Texas, Georgia and Florida all noted double-digit increases of 27, 24 and 11 per cent, respectively, dispatches in southern California and Arizona fell by one and eight per cent, respectively.
UAECEMENT.COM - Oct,24 ,2014

Egyptian NCCD to build own cement plant
Egypt: Egypt s National Company for Construction and Development (NCCD) plans to build its own cement plant as the price of locally-produced cement is high, according to NCCD s chairman Mahmoud Hegazy. The new plant will cover the cement requirements of NCCD s subsidiaries. The state-run firm is currently evaluating the best timing for the project.
Global Cement - Oct,20 ,2014

Indocement plant tour: Citeureup
Originally, Indocement produced mostly OPC, but in 2006 it introduced PCC cement – a composite cement that uses cementitious additives along with clinker and gypsum.

Following robust market growth, Indocement formulated its long-term strategy to increase capacity, triggering sustainable growth in line with the market and preserving high quality standards.

Accordingly, in the first phase of the cement capacity expansion programme, two new cement grinding facilities were successfully installed and commissioned in Cirebon to add 1.5 million tpa cement milling capacity. In view of the promising growth prospects of Indonesia, it was decided to proceed with phase two of the cement expansion in Citeureup, where excess clinker was still available, to increase the cement grinding capacity by 1.9 million tpa. This was achieved by installing a vertical roller mill from FLSmidth and optimising existing grinding facilities.

The project scope is based on the objective of increasing the overall cement production capacity along with operational improvements to the existing cement production lines to achieve the optimum operational efficiency and related benefits. The prime objectives of the project are as follows.

Enhance the overall cement production capacity by 1.9 million tpa (1.4 million tpa added with new VRM plus 0.5 million tpa from optimisation of plants 5, 7 and 8).

Operational improvements to the existing cement production lines. For example, installing covered storages for additive materials along with stackers and reclaimers, process and quality improvements and product transport system, etc.

Increasing cement packing capacity by 2.3 million tpa.

UAECEMENT.COM - Oct,20 ,2014

New production line at Italcement ’s Devnya Cement begins operations
With the activation of the new kiln, operations have begun on the new production line at the Devnya Cement plant, Italcementi Group’s Bulgarian arm, located near the port of Varna in eastern Bulgaria. Italcementi entered the Bulgarian market in 1998 with the acquisition of Devnya Cement, followed in 1999 by the acquisition of Vulkan Cement. In 2013, the Group reported revenue totalling €59 million in Bulgaria.

The completion of the Devnya project will allow the Group to consolidate its operations in Bulgaria, where it also operates the Vulkan grinding centre in Dimitrovgrad, and boost its export capacity due to the plants proximity to the port of Varna West, which allows the company access to all the countries on the Black Sea and on the eastern part of the Mediterranean Sea.

“This operation, which flanks the Rezzato revamp in Italy, completes the strategic investment programme to strengthen the Group in Europe,” said Carlo Pesenti, Italcementi Group Chief Executive Officer. “With one of the largest investments in Bulgaria in the last 25 years, we have improved the industrial efficiency of our production facility and ensured alignment with the best technologies to safeguard the environment. The new plant will enable us to respond to demand on the domestic market and from the neighboring areas in Eastern Europe.”

The revamp of the plant began in April 2012 and required an investment of more than €160 million. Once the current tests and commissioning stage have been completed on all the systems, the plant will be fully operational by early 2015. The new facility is fully equipped with best available technologies and uses a dry process line, which can produce around 4000 tpd of clinker, for an annual output of around 1.5 million t of cement. This makes the facility one of the largest plants of its type in Europe.

Special attention has been given to energy efficiency at the plant, which is also equipped to use alternative fuels such as RDF and biomass, and to environmental impact mitigation systems, which ensure a significant reduction in carbon emissions. The Group’s commitment to Sustainable Development policies, which also underpin this investment, has won Devnya Cement Ministry of the Environment recognition as ‘Green Business 2014’. The plant has also received awards in the ‘Investor of the Year’ and ‘Investor in Human Capital’ categories.
UAECEMENT.COM - Oct,19 ,2014

​VDMA delegates to visit Angola and Kenya
Under the umbrella of the VDMA Construction Equipment and Building Material Machinery Association, eight cement plant engineering companies will send representatives to Luanda and Nairobi in the week beginning 17th November to host symposia for local building material manufacturers. The symposia will offer attendees the opportunity to learn about technical solutions “made in Germany” and to discuss local features and individual requirements.

Believing in Africa

“With our symposia, we hope to create opportunities for our customers,” said delegation leader Bernhard Pagenkemper, Head of Sales at Haver & Boecker, explaining the aim of this commitment in sub-Saharan Africa. “It is worth believing in Africa: every country offers opportunities for our companies to sell something.” In addition to Haver & Boecker, the delegation includes representatives from Aumund, Claudius Peters, Hazemag & EPR, Gebr. Pfeiffer, Christian Pfeiffer, Toni Technik and ThyssenKrupp.

Angola and Kenya are developing well

Angola and Kenya are enjoying economic growth and increasing cement consumption, but the construction material industries of both countries have a long way to go to catch up. Until 2013, cement was the most-imported product in Angola by some margin. Cement imports were banned at the start of this year in order to kick-start domestic production. Experts estimate production in the country to be around 5.5 million t, while demand is 8.5 million tpa. The government plans to increase capacity to 12 million t by 2016, so that the surplus can be exported to other countries in the region. The political situation can be expected to remain stable at least until the next election in 2017, and infrastructure and construction projects are being financed with profits from the oil business.

The sector also sees significant potential in eastern African countries. In Kenya, for example, cement consumption rose by 6.8% in 2013 compared to the previous year, putting it at 4.2 million t. Here, too, various large-scale projects and increasing private need for building materials is pushing up demand.

German companies can provide training and services

This presents a good business opportunity for the German mechanical and plant engineering companies, but as Pagenkemper says, “We want to do more than just help the countries with deliveries; we want to train the people in how to use the machines and to establish proper service.” The Germans hope that this long-term commitment will distinguish them from the Chinese competition, which is ubiquitous in sub-Saharan Africa.

The symposium in Luanda will be held on November 18; that in Nairobi on November 20. The events are being organised in cooperation with the local German Chambers of Commerce abroad.

The Angola/Kenya initiative is the cement sector s seventh joint delegation trip under the VDMA flag, following in the footsteps of events in Chile, Peru, Brazil, Algeria, Libya, Russia, India and Iran.

UAECEMENT.COM - Oct,15 ,2014

First female cement plant director appointed in Spain
Lafarge Spain has appointed Maruxa Suárez as Director of the Villaluenga de la Sagra cement plant in Toledo. This is the first time that a woman has been named as director of a cement plant in Spain.

Suárez joined Lafarge in 2004, working in the company’s environmental department in Madrid before moving to the Villaluenga de la Sagra plant. Before being promoted to Director, she served as Head of Production at the plant. She succeeds Mariano García Hoyos, who has taken up the role of Industrial Director at Lafarge Malaysia.

Suárez holds a degree in chemical science from the University of Córdoba and a degree in biochemistry from the University of Seville, as well as a Masters specialising in biotechnology.
UAECEMENT.COM - Oct,15 ,2014

Mexican and Colombian imports to help meet Nicaragua project
Imports from Mexico and Colombia can ensure the supply of cement for the Gran Canal Interoceanico project in Nicaragua, according to the president of the High Council of Private Enterprise, José Adán Aguerri.

He added that steps were being taken to further research supply options in the wider region, including the Caribbean, with the help of the private sector. However, the area faces supply shortages, which are expected to require further capacity building by cement companies. For example, Cemex Latam Holdings SA, announced in recent months a US$55m investment over the next three years in the installation of a new grinding mill to increase its cement capacity from 0.44Mta to 0.88Mta.
UAECEMENT.COM - Oct,11 ,2014

Asia Cement anticipates pick-up in Thai demand
Thailand-based producer Asia Cement said it expects a pick-up in demand from late this year and into 2015 due to the government’s stimulus package and the launch of infrastructure projects.

The Italcementi-group company forecasts Thai consumption for full-year 2014 to be on a par with last year’s figure of 34Mt. A five per cent increase is projected for next year.

Managing director of Asia Cement, Roberto Callieri, told the Bangkok Post that while Asia Cement had faced challenging times since the political situation in Thailand flared up, it was looking forward to seeing the stimulus package boost the economy and cement demand.

The company has a capacity of 7Mta with most of its cement sold locally, while the remainder is exported to neighbouring countries, mainly Cambodia, Myanmar and Vietnam.
UAECEMENT.COM - Oct,11 ,2014

Indonesia: Chinese companies to build cement plant in Indonesia
Two Chinese companies signed an agreement on 25 September 2014 to invest in an Indonesian cement plant as part of investment cooperation measures that were agreed by China and Indonesia in 2013.

State Development and Investment Corp (SDIC) and Anhui Conch Cement Company will fund the project for the plant located in West Papua Province. After the construction is completed, the plant will have 3Mt/yr of production capacity, serving Indonesia and neighbouring countries, including Papua New Guinea. SDIC and Anhui Conch will have stakes of 51% and 49% respectively.
UAECEMENT.COM - Oct,08 ,2014

India: Zuari plans new Gulbarga plant
Zuari Cement has announced that it will set up a 3.2Mt/yr cement plant in Gulbarga through its subsidiary Gulbarga Cement Ltd (GCL). The company also plans to set up 50MW captive power plant. The site for the new plant is 28km from Gulbarga city on the Gulbarga–Bangalore highway.

According to Nabil Francis, Managing Director of Zuari Cement, on completion of the project, the company will have a total capacity of 10Mt/yr and will become one of the largest cement manufacturers in South India. "The capacity expansion will strengthen our presence and strengthen our market expansion plans in the southern, western and the north east markets," he said.

The foundation stone for the plant was laid on 30 September 2014 by Francis along with Ramesh Suryanarayana, Director of Business Development, in the presence of Surendra Pattar, Site Manager, and other senior Zuari Cement executives.

Francis said the Gulbarga unit is designed to double its capacity in the future as part of the plans to cater for growing demand in northern Karnataka and neighbouring Maharashtra.
UAECEMENT.COM - Oct,08 ,2014

Saudi Arabia: Al Jouf Cement extends second clinker line trial
Al Jouf Cement has extended the experimental operation of its second clinker line until the end of the 4Q14 in an attempt to reach full production capacity. The new line will not make a contribution to company finances until 1Q15 when full commercial production will commence.
UAECEMENT.COM - Sep,30 ,2014

Pakistan: Lucky plans 660MW power project
Directors of Lucky Cement have asked shareholders permission to set up of a 660MW coal-based power project in Karachi through the Lucky Holdings Limited (LHL) subsidiary, according to Reuters. The proposal will be considered in the company s September annual general meeting.
UAECEMENT.COM - Sep,30 ,2014

Lafarge s closed Syria cement plant comes under attack
Syria: On 25 September 2014 Islamic State militants seized and set fire to Lafarge s cement plant in northern Syria.

"While advancing on the Kurdish town of Ain al-Arab near the Turkish border, the militants seized the Lafarge cement plant and burnt down part of it," said Rami Abdel Rahman of the Syrian Observatory for Human Rights.

The plant had been closed recently as security could not be guaranteed in the area. Islamic State jihadists had taken over a major city in that part of northern Syria, sparking tens of thousands of mainly Kurdish refugees to flee into nearby Turkey. Once guarded by the Syrian army, responsibility for the plant s security was turned over to the main Syrian Kurdish Democratic Union Party (PYD) in August 2013.

UAECEMENT.COM - Sep,27 ,2014

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Arab Union for Cement and Building Materials
 The Nineteenth Arab International Cement Conference and Exhibition 
 11-13th November 2014, Le Centre International de Conférences de la Palmeraie, Marrakech, Morocco
 9th Middle East CemenTrade


HENT ElectroMechanical Engineering